New ZFS Server

I bought a new server to replace my Dell PowerEdge R710. The new server is an HP DL180 G6. Equipped with E5620 CPU and 48GB of RAM.
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The server also came with 12 300GB 15,000 RPM SAS drives. These drives will be split between the server backplane and a Dell PowerVault MD1000 to increase throughput.
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The new server will also act as a backup server, so I’ll add 3 3TB drives in RAIDZ-1 config.

First order of business is to replace the stock HP P400 RAID card with a non-raid HBA. For this, I’ve chosen the popular IBM M1015 SAS card. It’s a great 6Gbps PCIe 2.0 card that can be easily reflashed to plain HBA mode.
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I’ve also added a temporary Intel PRO/1000 Quad port NIC for Round-Robin iSCSI. In the next few weeks this will be replaced with 40Gbps Infiniband card. But that’s not ready yet.
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The stock RAID card has the SFF-8087 connector in the back of the card, the M1015 has the connectors on top.
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Fortunately HP provided enough slack on the cable to reach to the top of the new card.
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Before the M1015 can be used with ZFS (NexentaStor in my case). I need to reflash the card to “IT” firmware. The process is relatively simple.

Download the IT firmware here – This should be compatible with any LSI SAS2008 based card.

1. Extract the contents of the RAR file to a DOS bootable USB Flash drive.
2. Boot the server using the flash drive. Make sure only one card is connected.

3. Clear the firmware from the card

> megarec -writesbr 0 empty.bin

4. Erase the flash

> megarec -cleanflash 0

5. Reboot the box.
6. Flash the new IT Firmware to the card

> sas2flsh -o -f 2108it.bin -b mptsas2.rom

7. Enable the card’s IT mode. “500605bxxxxxxxxx” SAS address from sticker on the card without dash or quotes.

> sas2flsh -o -sasadd 500605bxxxxxxxxx

8. Final reboot and the card is good to go.

Last step is to rack up the server, populate the drives and install NexentaStor.
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Once NexentaStor is installed. Create the proper DataSets and we’re done. In current config running 14x300GB drives in Mirrored groups giving me about 2TB of usable, high performance storage.
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One Reply to “New ZFS Server”

  1. Only problem with the HP G5, G6 and G7’s are iLO’s will freeze and lock you out. If you have your servers in a remote data center. You have to power off the server completely to regain control.

    A MAJOR design flaw in the DL series from HP. I have a bunch of them. I won’t by anymore b/c of it.

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